Custom vacuum belt dryer

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Full Automatic Vacuum Low-temperature Crawler Belt Dryer
Full Automatic Vacuum Low-temperature Crawler Belt Dryer
Full Automatic Vacuum Low-temperature Crawler Belt Dryer

Full Automatic Vacuum Low-temperature Crawler Belt Dryer

Equipment description:
The full automatic vacuum low-temperature crawler belt dryer can form a porous and loose shape inside the dried product, retaining the original material properties of the product, and has a good appearance. Due to its vacuum low-temperature drying, it can meet the processing requirements of most heat sensitive materials. This machine has overcome the technical challenge of continuous feeding and discharging under vacuum, successfully transforming static drying into dynamic drying. While significantly increasing the output of dried products, it has also led to a comprehensive reduction in production costs. Especially suitable for spray drying and drying of high viscosity, high fat, high sugar and other materials difficult to solve in vacuum oven. And it can effectively maintain the stability and consistency of product batches.
The materials directly enter into  the high vacuum container.Through the slow drying for a while (drying time:30 to 60 minutes),the dried granule shall have a certain degree of crystallization effect.Seen from microstructure,it has micro-pores inside.After been comminuted into  the required diameter,the granules shall have good liquidity and can be directly pressed into tablets or filled into capsules.At the same time,due to the loose microstructure of the granules,they have extremely good instant solubility. 

Main features:
1. Complete process automation, pipelining, and continuity
2. Realize continuous feeding and discharging under vacuum conditions
3. Complete drying, crushing, and granulation under vacuum
4. The production and operation cost is 1/3 of that of vacuum oven and spray drying, and 1/6 of that of freeze drying
5. Two more operators, greatly reducing labor costs
6. The drying temperature can be adjusted according to the material process requirements (25 ℃~150 ℃)
7. Thermosensitive materials are immutable and non bacterial
8. 30 to 60 minutes,continuously produce dry powder,with a dry powder yield of 99%
9. Can solve the drying of various liquid and solid materials with high viscosity and difficulty in drying
10. Online automatic cleaning, meeting GMP requirements.

Parameters for full Automatic Vacuum Low-temperature Crawler Belt Dryer:

Basic parameters Specification and model (Liquid drying)
SUNZDG^)6-80 SUNZDG^)6-100 SUNZDG-07-130 SUNZDG-07-1&0 SUNZDG^8-180 SUNZDG-09-200 SUNZDG-1G-230
Total heat transfer arealm2) 88.5 101.6 131.8 161 184 207 230
Effective heating area(rrF) 70 87 104.7 116 142.8 160 178.5
Effective cooling area(m2) 9.9 13.3 15.6 17.8 25.2 28.4 31.5
Condensing arealm2) 42 50 60 70 85 95 110
Water evaporation(kg/h) 60-90 80-110 90-135 110-150 130-180 150-210 1&0-230
Belt widthfmm) 1200 1200 1365 1365 1365 1365 1365
Belt layers 6 6 7 7 8 9 10
Equipment diameter(mm) 2400 2400 2800 2800 3000 3500 3600
Equipment lengthjmm) 13500 16500 15000 16500 18000 18000 18000
Heating and cooling sections 4 heating+1 cooling 4 heating+1 cooling 4 heating+1 coolif>g 4 heating+1 cooling 5 heating+1 cooling 5 heating+1 cooling 5 heating+i cooling
Heating form Superheated water Superheated water Superheated water Superheated water Superheated water Superheated water Superheated water
Steam consumption(kg/h) 90-135 120-165 135-200 165-225 195-270 225-315 240-345
Heating control temperature(sC ) 40-125 40-125 40-125 40-125 40-125 40-125 40-125
Belt speed(mm/min) 100-1500 100-1500 100-1500 100-1500 100-1500 100-1500 100-1500
Feed water content% <40 <40 <40 <40 <40 <40 <40
Product water content% <4 <4 <4 <4 <4 <4 <4
Cleaning pressure MPa 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Compressed air MPa 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Vacuum degree range,Pa) 1240-4800 12404800 1240-4800 1480-5400 1480-5400 1480-5400 1480-5400
Total installed power(kw) 68 70 85 90 120 130 110
Cooling water consumption^ 255C(t/h) 18 20 23 25 30 35 40
Total we|ght(t) Main body:25.0 Auxiliary part:8X) Main body:32.0 Auxiliary part:9X) Main body:35.0 Auxiliary part: 10.0 Main body:40.0 Auxiliary part:10.0 Main body:45.0 Auxiliary part:ilX) Mainbody:50.0 Auxiliary part:12*0 Main body:55.0 Auxiliary part:13«0

About Our Company

Technology and Manufacturing

Zhejiang Shuangzi Intelligent Equipment Co.,Ltd.

We are a Custom vacuum belt dryer Manufacturers and Wholesale vacuum crawler dryer Suppliers .The company specializing in intelligent biological fermentation, intelligent plant (Chinese medicine, CBD) extraction, intelligent pharmaceutical engineering, natural food, energy saving and environmental protection and other fields of technology and intelligent engineering design, equipment manufacturing, supporting procurement, construction and installation, equipment Specialized biological and medical equipment innovation high tech enterprises with EPC/EPCM service engineering as the core of system integration and factory commissioning.

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